R26 Splitting and painting headlight inserts

Discussion in 'Exterior & Bodywork' started by Boardy, Apr 3, 2016.

  1. So, I have always liked the look of the Xenon headlights but having a poverty R26 I though I would have a go and splitting the headlights to paint the inserts.

    If you do decide to give it a go I would recommend buying a second hand set of lights to try on unless you have a fair bit of time to do it, this is not a "will do it over the weekend" job!

    I bought a craft knife and a load of spare blades, got out the heat gun and set to the headlights.

    This really does require a lot of patents, it took me 5 hours to split the first one.
    Pictures are obviously after everything was painted.

    a64ece877d5bc0782c48c4cc49abba8b.jpg

    After you get the lens off you can pull the insert out, you might need to cut some of the sealant to get it out.

    32970442bbefa48ecac06cb902c03dcc.jpg

    You can break the insert into parts making it easier to paint, the only area that needs masking up was the reflector for the indicator,

    3af840970dba92bdb8a1f9d2dd1b5cd7.jpg

    I used a plastic primer for the base coat and a acrylic based satin black top coat.

    And to seal it all up again after the deed I just used some bathroom silicone sealant

    003e613e169383ad9510689f63e782af.jpg

    ba0024957dac39c96a528ecc8c1fc4bd.jpg
    a73a1a9e46b6e925510a2d73ce6ac363.jpg
     
    Last edited: Apr 3, 2016
  2. Yoi should have left the paind vent out for few days on a sun. As the paint releases solvents for a week almost. Now those will be trapped in a headlight.

    Bice job thought (y)
     
  3. Damn fine Job Mr Boardy.... group buy??? :wink:
     
  4. That's actually a good idea . But seriously boardy would you be interested in doing other people's if the price was right ?
     
  5. Ha ha I do love a good group buy!

    Er? Let me have a go at another set see if I can find a better way of splitting them, they are so time consuming to do them like I did.
     
  6. Use my lights if you like
     
  7. I bought a spare set to split mate so I have still got the originals.

    But thanks for the offer!
     
  8. Haha dam it lol
     
  9. i would be up for this if you painted them for me, could work on a swap service like the short shift units, P.S. I am finally get it sorted this Friday so will send back the original linkage on Monday
     
  10. Nicely done
     
  11. I will see how I get on with this second set, it's finding the time to spend doing them.
    Yeah no worries mate!
     
  12. Not updated this for a while but finally stopped being lazy and sorted the other light.
    Here she is all done! 85627259ce54c565e130e520c98ce9e3.jpg 96e6f46a4f0fdc1760933d296b565441.jpg ae1241b5ef52fcb76bd704c9c950ed12.jpg ebbb6bd8c2b09a36d117411ff57688fc.jpg f0bc97a575ffdd5e91d5a41175d353f3.jpg


    Sent from my iPhone using Tapatalk
     
  13. Did you manage to find a faster way of splitting them boardy

    Sent from my VIVO using Tapatalk
     
  14. I believe I can do same to mine

    Sent from my VIVO using Tapatalk
     
  15. I believe I can do same to mine

    Sent from my VIVO using Tapatalk
     
  16. No mate, just pain and anguish!


    Sent from my iPhone using Tapatalk
     
  17. Honestly, it's a BALL ACHE of a job... I tackled this on a previous Evo8 that I owned... Tedious and I ended up with 'misting' on one of the lenses... meant bumper off, re-stripping and re-sealing.... never ever again.... [emoji53]
    8cff0a7eb6c13916f2946900cfea9984.jpg

    d6a06208df4f06b3cd62b899d02ee6dd.jpg

    344a6188bd92f1e77fe5dbdafad721a1.jpg

    ef4743dd2d03684d502ba111da3353ed.jpg

    b31c37f417304667e7be6af3ee810eed.jpg


    Sent from my iPhone using Tapatalk
     
  18. OK I'll just buy a secondhand pair to play with

    Sent from my VIVO using Tapatalk
     
  19. I will have to follow your tutorial though

    Sent from my VIVO using Tapatalk
     
  20. What really helps is to buy (or borrow) some big G clamps to hold the lens and assembly tightly together while your silicon is setting.. also MAKE SURE you clean the internal side of the glass to remove any finger prints that you leave.


    Sent from my iPhone using Tapatalk
     
    caymanr26 likes this.
  21. Supposedly the mk2 megane lights are a lot harder to separate than the mk3 or many other brands. Something to do with the sealant - its butyl rubber in most light units, but not the mk2.
     
  22. Alright I was wondering about that, thanks Martin

    Sent from my VIVO using Tapatalk
     
  23. So do you suggest nigelo

    Sent from my VIVO using Tapatalk
     

  • Share This Page