Project: Clio V6: Conversion PK6 012 // PK6 017 & Quaife ATB

Discussion in 'Other Projects' started by arno samimi, Feb 18, 2015.

  1. a familiar picture. start:

    NXNsQ1.jpg

    support engine mounted:

    Zy4pB9.jpg

    all necessary removed from the top:

    U4t1dZ.jpg

    from below also:

    Muhd96.jpg

    KOBoeq.jpg

    and already out:

    59zxgx.jpg

    NPdUOH.jpg

    new parts, ratios pk6 017 phII, quaife atb:

    lW731y.jpg

    new bearings for the pk6 017 phII primary shaft:

    qQqsDS.jpg

    ApvMCu.jpg

    3yAuOF.jpg

    [​IMG]

    new bearings for the pk6 017 phII secondary shaft 1:

    pkx5sj.jpg

    HNKjci.jpg

    T9vXnM.jpg

    yOo8VJ.jpg

    new bearings for the pk6 017 phII secondary shaft 2:

    8HfZlH.jpg

    iF6d1i.jpg

    ZNxySk.jpg

    54CmcE.jpg
     
  2. quaife atb pk6:

    DZYRBq.jpg

    new bearings for the quaife atb:

    gFbzDH.jpg

    MF6xCm.jpg

    Lb7wuJ.jpg

    o0TIHn.jpg

    ratio gear pk6 017 phII mounted:

    hfmOpd.jpg

    Lbcs5R.jpg

    HrNDzi.jpg

    all new inner parts ready for mounting:

    g88toX.jpg

    the pk6 012 phI gearbox mounted on the gearbox support:

    [​IMG]

    external parts removed, open the gearbox:

    Wpkslb.jpg

    aAJirt.jpg

    rXAyma.jpg

    remove the inner parts and clean it all:

    fntkG7.jpg

    Con4iT.jpg

    replace the clutch bearing and shaft seals, clean the gearbox housing:

    CgbMTb.jpg

    qsy2hz.jpg

    Y0W0X4.jpg

    EccGuz.jpg

    quaife atb with pk6 017 phII ratio gear mounted:

    1s7dua.jpg
     
  3. Naith

    Naith RSM Admin

    Too much porn!!!!!!
     
  4. all pk6 017 phII shafts and the shifting parts mounted:

    ftkk9s.jpg

    SzuU8J.jpg

    e4Aatt.jpg

    [​IMG]

    apply sealant:

    UFiWwV.jpg

    gearbox housing and external parts mounted:

    nPBuoR.jpg

    ZbDHPU.jpg

    gearbox identification. change from PK6 012 to PK6 017 & Q (Q for Quaife):

    Rv9l6u.jpg

    nHxZkp.jpg
    and now the installation of the gearbox:

    AM21XU.jpg

    from above all mounted on the gear :

    6hhr1I.jpg

    finally from above the air filter and intake hose

    CtavjA.jpg

    after installing the axle shafts, fill the gear oil in:
    .
    vBT51g.jpg

    orignals gear oil doesn’t make any problems with quaife:

    [​IMG]

    the rear axle is almost at the end to the car:

    eJmwuq.jpg

    iJl6PO.jpg

    of course, all self-locking nuts be replaced:

    g5sQ5Z.jpg

    6uI0IC.jpg

    mounted the rear wheels:

    xtsFFK.jpg
    bleed:

    K5Phbo.jpg
     
  5. bleed:

    482ALd.jpg

    [​IMG]

    finished:

    [​IMG]
     
  6. Very nice, fantastic attention to detail!

    You got any more pics from around the cambelt area? I've got a Ph1 to do plus drive shaft seals, amongst a few bits. Getting it ready for a few road trips this year!
     
  7. many thanks! :smile:
    no problem. i will send you a few pictures of this area with pn... :tongueout:
     
  8. [video=youtube;cIBSBftoNLo]https://www.youtube.com/watch?v=cIBSBftoNLo[/video]
     
  9. you don't see that in a haynes manual.
     
  10. Always wanted a quaife for my sunny but with casing being an issue I've always opted for the stock box, I'm on my third box now but if I did have a quaife and I destroyed it, I'd have burned the whole car lol

    you have skill taking and putting a box together
     
  11. yes. thank's.
    and yes, you must first solve your strength trouble of the housing... quaife can do that also. but i think, that will be not cheap!
     

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