The elusive R26

Discussion in 'Megane Projects' started by Korky, Mar 20, 2016.

  1. matt e

    matt e South East RSM Area Rep

    how many metres of fuel line did you order?
     
  2. I think the inlet could be modified but didn’t have a spare in case it went wrong

    10m Matt, probably excessive but best to have more than too little when doing it
     
  3. So an early happy new year to anyone who reads this thread.

    I got a few Christmas gifts for the Megane, nice little service kit including oil, filter, coolant and new plugs (old plugs have only done a couple of K but there is rust around cyl 3 ceramic where water has got past the coil seal from rain/washing before I changed the coils. With plugs so cheap it’s not worth a misfire. ARP Conrod bolts and a sump gasket too.

    Plans for 2018 are a set of harness, new rs mats, 250 turbo, map tweak and ds1.11 pads. Then possibly some paint on the rear arches to get rid of the stone chips. They will get PPF on them if they do get painted.
    I think then it will be the perfect club sport spec R26 in my opinion.
    Hopefully I’ll get plenty of track time this year after that and can enjoy the car throughout the summer
     
    Big Uno and MilosB like this.
  4. Current spec as it stands at the beginning of 2018 is as follows...

    Engine:
    Forge Recirc
    Silicon turbo Intake
    ITG Induction Kit
    Pro Alloy Front mount Alloy Intercooler
    Forge Hard Pipes
    3" RS Tuning Decat
    KTEC 3" Exhaust
    VibraTechnique Mounts
    RS Tuning Map
    630cc Injectors
    Custom Oil Catch Can
    Clio 1*2 Crank Pulley
    197 Cup Racer Cambelt Cover
    Air Con Delete (4PK810SF [Gates/optibelt])
    Deatschwerks 65C (265L per Hr) Fuel Pump
    ARP Conrod Bolts (216-6301 [M9])

    Transmission:
    TTV Single Mass Flywheel
    R26r Clutch
    Slave Cylinder + Fluid
    2 x R26 New Driveshafts
    Short Shift

    Body / Exterior:
    R26R Spoiler
    Skoda Fabia Splitter
    Stubby Ariel
    Bonnet Strut Kit
    Paint Front Bumper
    Paint Wing Mirrors LY
    Powdercoat Under Brace
    Black Insert Xenon's
    New Style Renault Badge
    Silvertec Indicator Bulbs
    OSRAM 501 LED 6000K W5W Sidelight bulbs
    LED Rear Number Plate Lights (Xenons Online)
    New Genuine Front Grills
    Genuine Front Mud Guards
    R26R Fog Light Blanks

    Interior:
    White LED Bulbs
    Black Interior Panels
    Pioneer Double Din
    Leather Arm Rest Centre Console
    Snappy Steering Wheel Retrim
    Snappy Gear Stick Gator Retrim
    Snappy Gear Knob Retrim
    K-Tec Racing Megane 2 RS Subframes X 2
    Corbeau Club Sport Seats X 2
    Battery Relocation

    Suspension:
    BC Racing RA Coilovers 7kg F 7kg R 20mm
    BC Racing RA Coilovers Side Extender
    Drop Link Stabilizer (X2) [TRW] {BMW E36 M3 427BM0010}
    Anti Twist Link Stabilizer (X2) [TRW]
    Inner Tie rod (X2) [TRW]
    Front wishbone bushes (Powerflex Black Series)
    Rear wishbone bushes (Powerflex Black Series)
    Front Anti Roll Bar (Powerflex Black Series)
    Rear Axle bushes (Powerflex Black Series)
    Grease Nipple Bolts For Hub Bearings
    Geometry Setup (10 Mins Toe Out, 1.5 Degree Camber)

    Wheels / Tyres:
    Pro Race 1.2 Gloss Antheracite 18x8 ET45
    Michelin Pilot SuperSport 235/40/18 95Y
    Stud Conversion M14x1.5

    Brakes:
    Reyland 2 piece Bell/ AP Rotor (Front)
    Mintex 1144 Front Pads
    197 Rear Discs
    Genuine Rear Pads
    Braided lines (HEL, SS Fittings)
    RBF 660 Brake Fluid
    Stainless Steel Brake Pin Kit
    Stainless Steel Brake Nipple Kit (X4)

    Servicing since i have owned it:
    Millers Nano 5W40 Engine Oil + Renault Oil Filter + AP10 Gold Magnetic Sump Plug (30/03/2016)
    Renault NGKR Spark Plugs (30/03/2016)
    Bosch 21" Front Aero Wiper (02/04/2016)
    Bosch 18" Front Aero Wiper
    Motul Nano 75w80 Gearbox Oil (05/04/2016)
    Genuine Thermostat (05/04/2016)
    Genuine Renault Auxillary Belt kit (05/04/2016)
    Genuine Rear Exhaust Mount (X2) (05/04/2016)
    Engine Oil & Filter (Mark Black) Millers Nano 5W40 (22/10/2016)
    Genuine Cambelt & Water Pump (Mark Black) (22/10/2016)
    Engine Oil & Filter Millers Nano 5W40 (06/03/2017)
    Battery (5 Year Warrenty) (15/04/2017)
    R26R Washer Bottle (15/04/2017)
    Renault NGKR Spark Plugs (28/12/2017)
    5L Type D Coolant (28/12/2017)
    ELF Evolution 900 SXR 5W40 Engine Oil + Renault Oil Filter (28/12/2017)

    The car usually gets serviced around every 6 months, give or take. I have now decided to swith back to the ELF Evolution SXR engine oil, i'll swap the gearbox oil out to Redline MTL stuff next time round too.
     
    Big Uno, MilosB, Si271 and 1 other person like this.
  5. One of the best r26 around. Priceless car

    Sent from my SM-G920F using Tapatalk
     
    Si271 likes this.
  6. Thanks mate, really appreciate that!
     
  7. Due to an unfortunate change in circumstances this may be for sale
     
  8. Big Uno

    Big Uno RSM Trader

    Serious shame with the amount you have put into it! Hope it picks up and you can keep her!
     
  9. Sad news mate! After all the love u gave that car! I hope things get sorted and u can keep it!

    Sent from my SM-G920F using Tapatalk
     
  10. Hopefully you don't have too. You've put a lot of time and effort in to this. Would be a shame for you to have to let it go. Hope you can get what ever circumstance sorted and you can keep.
     
  11. The car is staying for now [emoji1373]

    So I fitted the parts I had already purchased before considering selling.

    250 turbo, arp rod bolts and oil/filter/coolant change.

    Fitting the rod bolts wasn’t much fun. Renault have a silly size standard control bolt head and don’t allow much access to some of the sump bolts.
    Cleaned the sump up and give it a lick of paint whilst it was off too.
    9268b41494361d2157bd111c3548f3c2.jpg
    This was the only picture I got I think
     
    Paul21, Si271, Big Uno and 1 other person like this.
  12. Glad to hear u keep it Korky!

    Sent from my SM-G920F using Tapatalk
     
  13. Cracking work mate

    How's the aircon delete working? No issues?
     
  14. Hi,
    How do you decide the second lambda sesnsor and with the engine warning light?
     
  15. Cheers mate, I love it when I get to drive it, always brings a smile to my face!

    Cheers pal, yep, working fine with no issues! Although you could use a 6pk860 belt with the standard pulley and keep the tensioner in place, only found this out the other day when we had a Megane lump on the stand. Although you wouldn’t get the added benefit of the lighter 172 pulley and no tensioner to replace.

    Hi Victor, Paul from RS timing mapped it out, the first time the car was mapped.

    Moving on to this months update, I picked up a brand new Pro-alloy cooler in satin black
    95817c219ce36a64cd099067fc96a874.jpg
    f5f1ba88275018c280dccc5bd1744a15.jpg

    Then a 250 Actuator from one of the turbo rebuilders down south, I forget who! As mine didn’t come with a 250 one.
    105c32acc8573ccdbe6c0155f81f337b.jpg
    a9a8ee5c528a8e5a6c86941de988d2b8.jpg
    941b42fbf5beae25bd32f668d5decda9.jpg
    Part numbers on it so anyone can order the correct one.
    And finally it was time for mapping yesterday so I braved the poor weather to get the car to Leeds and had a good laugh with Paul and Specy.

    The car is now running 307hp and 315ft/lb of torque. 5% less fuel than last time (due to the better Dw65c) fuel pump and now only 1.3bar boost in the mid range. Paul said the car was flowing boost great thanks to the new cooler, with only 7degrees increase in intake temps on a pull!
    He mapped the torque in sensibly and said the car was still pretty safe at that power as it wasn’t holding full boost at any period, knock and afr were sensible too with nothing to indicate it going bang any time soon. (Touch wood!)

    23991da54258870f6f65b2ed8d5675de.jpg
    e1c8b982b4579bb422b1d3684623fb92.jpg

    And finally, I might as well show you all my new pride and joy, lol! The runabout - 56 plate 200k 1.5dci Kangoo, boarded out, and great on fuel!
    114415c11c96ccb57d5bffd5f9c0a23c.jpg
     
    Big Uno, rTEM, Trophyboy and 2 others like this.
  16. Excellent info mate and that's a cheap option if i was just to use a shorter belt as im not fussed on running a lighter pulley and tensioner is quite easy to change.

    Cheers for info pal
     
  17. Fuel rail with an6 fittings

    1a612332848678fea1fa6232cdd5ffce.jpg

    Braided PTFE line with black an6 fittings, I have installed the Feed line so far and capped the return on the rail until I make a suitable sender unit that has a return. Then I will run a FPR and have the map tweaked again.

    4103cea16fa99511d46afff0d3d9cd3a.jpg


    More updates this weekend
     
    Mikey4410 and Big Uno like this.
  18. Big Uno

    Big Uno RSM Trader

    Nice job @Korky !
    How did you get the fuel hardline out with the engine in?
     
  19. With difficulty! I removed all heat shields and plastic trim I could and wiggled it out
     
    Big Uno likes this.
  20. Big Uno

    Big Uno RSM Trader

    Mine was a pain even with the engine out :sweatsmile:
     
  21. Big Uno

    Big Uno RSM Trader

    Forgot to ask have you decided on a regulator yet? Any plans on when you will fit the return?
     
  22. I was thinking about the pure motorsport billet housing with a Bosch regulator, I am just unsure where I can mount it.

    I will fit the return line once I have the sender unit sorted as I will not be running a swirl pot.

    What are your plans/thoughts?

    Will you be at any shows this year, would be good to catch up properly.
     
    Big Uno likes this.
  23. Big Uno

    Big Uno RSM Trader


    Mounting is the only problem I have too, Ill get to that when the engine is in I am thinking, hoping to run my return in the same path as the stock fuel line and have been looking at somewhere around the coolant tank. What about you?

    Good shout on that regulator and housing, Im not a fan of adjustable regualtors, one of the other problems with some regulators at least for me running a 044 is that some are not able to regulate that high flow and can actually increase the pressure above what they are ment to maintain.
    I also have a bosch regulator, mines a 3.5bar although may swap it for a 3bar, not sure yet.

    Would be a lot easier not to run the swirl pot to be honest, its been a massive load of work for me and its still not finished! There isnt much space around the top of the oe fuel sender, depending on what lines you want to use that may make running them in the original runs a pain as braided dont bend will in tight spots.
    Return wise I believe there may be other sender housings that have the return feed that fit, could possibly fit the pump etc in that.
    Ill be drilling a return in the sender, not a problem for me as I want my lines facing upwards, have a tank bulkhead fitting for that.

    Would love to get to anything this year! Track days or shows, hoping I can get mine drivable over the next month so its possible I can go, although not looked into any yet, how about you?
     
  24. Yes that exactly where I’m thinking, somewhere around the coolant tank.
    3.5 bar is the standard pressure so it’s what I will buy to start with and see if Paul says more is needed when mapping again.

    My sender will be a mix and match of a few to get a upper part with the return on plus a decent swirl pot inside.

    I haven’t decided what I’m doing yet, you will have to keep me posted.
     
  25. Big Uno

    Big Uno RSM Trader

    It should be 3.5bar but as the regulators in the sender by time the fuel reaches the rail in the mk2 ita probably more like 3bar. Could have plumbed in a gauge to test that if I thought about it before but a bit late now :tearsofjoy:
    Paul was telling me to run a 3bar reg on the 875cc's - not sure why.
    You shouldnt have any fueling issues running the reg up by the rail as long as your pumps up to the job. Should be far more consistant than it being back at the sender anyway!

    Yeah of course Ill try to keep my thread updated as I go, aiming to have everything finished next week as I want the lump in over the following week!
     
  26. 875’s, you must be aiming for 500hp +?

    Yep just keep us posted mate, potty I’m not closer, I’d offer a hand
     
  27. Big Uno

    Big Uno RSM Trader

    The turbo should be good for that power probably getting to its top end on a 2litre, engine should be if something would go id imagine it would be the crank, or block :tearsofjoy:, fuel systems good, gearbox good for a while at least :tearsofjoy:

    Cheers mate thats appreciated same to you (if you where closer :smile:)
     
  28. So last night I fitted my new 250 brake setup, consisting of:
    two genuine new 250/265/275 callipers
    250/265/275 genuine brembo discs machined to 5x108 PCD
    Calliper adapters
    Disc spigots
    PFC Z rated pads
    SS Mr Pink brake pins
    SS brake nipples
    RBF 660 fluid

    b806fdb0c9499276b1bf9001a8fc7a0b.jpg
    b92ca1a2b3b5797dae08ab6f342719af.jpg

    Then early this morning I went out to the private road and bed the pads in following the PFC procedure https://www.gb-ent.com/pages/performance-friction-brake-pads-bedding-in-procedure
    e9029f207313696400b651c952020257.jpg

    All I can say is WOW! I thought the stopping power was good before but now it is a different league to the R26 brembo’s!
     
    Big Uno likes this.
  29. Big Uno

    Big Uno RSM Trader

    How much did it cost to have the bells re-drilled if you dont mind me asking?

    I went for the 330mm performance friction discs but with this caliper id imagine this setup has the better stopping power?
     
  30. I had a few other bits such as the spigots and spacers done with the discs so I’m not to sure on individual prices, give Mechlam Precision engineering a ring, ask for John and tell him Kirk sent you, regarding a 250 brake setup.

    Yes, as far I’m aware this is now regarded the “best” setup for the r26. The 250 pad has far greater surface area/contact patch than the r26 brembo.
     
    Big Uno likes this.
  31. Big Uno

    Big Uno RSM Trader

    Was going to do the same but to be honest with everything else going on didnt want to focus on it, ill probably do it when the 330s are shot though :smile:

    Looks really good.
     
  32. Same set up as i have, just amazing how good they are
     
    Big Uno likes this.
  33. Big Uno

    Big Uno RSM Trader

    First hand experience, the brakes on yours are mega :tearsofjoy:
     
    ianplymouth likes this.
  34. One thing from bleeding the brakes on Friday night that annoyed me was the poor condition of the rear brake nipples, so this morning I went out and put new ones in and repainted the rear hubs to freshen them up.
     
    Big Uno likes this.
  35. So, I have had the car in with Sam at 54m fabrications over the past couple of weeks to build me a half cage, in the future this may be extended to full cage if I choose to do a few race days.
    The cage was species as a bolt in with welded in foot plates, it is made from ROPT 510 (https://proformancemetals.co.uk/products/ropt510/) this exceeds MSA & / FIA yield and tensile strength requirements, mig welded plates in the car and the cage itself fully tug welded along with 12.9 grade fixings.

    The car was stripped back where required, I will let the photos do the talking :smile:
    20f88862be0da767f80393b024899609.jpg

    Main hoop

    71aea5aeaa621304553f0b8f160655ec.jpg

    Harness bar in

    a79ef4698bd8f99e152b4a435667f7fd.jpg

    Rear “x” in

    Now for some weld shots

    2a5e0e7490512f8fc316f06f688f7bf8.jpg

    508da7aa4f98f42bd2a4d543ffdf0135.jpg

    Test fit in the car

    5060460d19ce701c6b3de9664e8e29e0.jpg

    e2199c543757d570525dbb6889243af4.jpg
    56f68e5c37a5b74b2c7a06bba6a063f7.jpg

    Then I took the headlining out while the cage went off to TWS for powder coating and painted it black with fabric paint

    Whilst the headlining was out the curtain airbags were removed and coded out with clip

    4c91411587737d6f0214528b4e954f52.jpg

    Cage was back

    4222629085242446f481420c14f8a267.jpg
    f4dbc236d7646ecfc024ae1aae381160.jpg
    c8d3fe8eff6d645804a08f3309c54a07.jpg

    Then fitted

    7ced60bcd45380af15f4fc37b8ffb24b.jpg
    f8860dfa6075b728e806baff0959d75f.jpg
    c8aec6d15d921c197ea502c042206b9a.jpg

    TRS 4 point harnesses went in with eyebolts

    78ba90dcdbafabd606e8c006d06b0eb4.jpg

    And that’s how it currently stands, I am over the moon with the work Sam has put in, feel free to give them a follow on instagram/Facebook as they will now be offering this cage with alternative spec/colour options too!

    The car just needs a clean now, the fuel system finishing off and some track days booked!
     
    rTEM, T&biskits and Big Uno like this.
  36. Parts
    for the fuel system
    b3ec962743e0975b8e8351d9a57b5fb2.jpg
    Standard hose fitting crimped on the return line for the sender unit.

    a144dd702b39404e2558060c2e541d90.jpg
    52d278b979f1efdfad5f0b9d14c86660.jpg
    Billet regulator housing with Bosch motorsport 3.5 bar regulator and an6 fittings

    In order to do away with the carbon canister properly, I think I am going to drop the fuel tank and do a decent job, does anyone have any tips? Never dropped the tank before!
     
    Big Uno, rTEM and Gray like this.
  37. Gray

    Gray RSM Moderator

    Following this, fuel system is my next job on the Megane... Also wanting to remove the carbon canister / fuel vapor return "properly"
     
    rTEM likes this.
  38. Nice work and the cage looks great.

    I have the tank out at the moment on mine and I am trying to work out the best way to delete the carbon canister. Once I have figured it out I will report back. I have removed the canister from the tank and just trying to work out the best way to deal with the valve (blue in colour) on the top of the tank.
     
    rTEM likes this.
  39. Do you have any pictures of said valve? I haven’t pulled the tank off yet.

    I imagine exhaust needs to come off? Can break lines and rear beam stay on?
     
  40. On another note, I’ll be attending French car show next month all being well, I’ll be taking my Renault Clip tool and laptop so if anyone needs air bags coding out or anything configuring I’ll be happy to help out.
     

  • Share This Page